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I would have liked to have used all recycled materials for this project. Short of raiding a construction site, however, I was unable to find sheets large enough to work for my uses. In stead of this idea, A trip to Jerry's introduced me to quite cheap sheets of particle board. The sheets were 4 feet by 8 feet, and two sheets gave me room for four large shelves, (I only needed three) and four small shelves. (again, only 3 were needed, leaving room for error.)
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After the harrowing journey home in a small pickup, The only tools I needed were my blueprints, a straightedge, a marker, and this lovely jigsaw, which cuts through particle board like butter:
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Consulting my cardboard cutout (see below) and my precise computer blueprints, I sketched out the edge of each shelf.
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Cutting with the jigsaw was very easy, and very simple.
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The excess wood seen here was used for cutting into square supports, in an effort to make use of every piece. (see above)
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And here we see the cutout topshelf, ready to be smoothed and sanded!
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